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The Water's Lovely
The regeneration of the Vosper Thornycroft shipyard in Southampton has brought the promise of the return of shipbuilding to the River Itchen.

After more than five years of preparation, the regeneration of the former Vosper Thornycroft (VT) shipyard in Southampton is under way. The 12.5ha site, known as Woolston Riverside, was purchased in 2003 by the South East of England Development Agency (SEEDA).

Southampton City Council (SCC) and VT commissioned Tibbalds Planning & Urban Design in 2002 to develop masterplanning options to regenerate the area. The long held rivalry between Portsmouth and Southampton ensured that people in Southampton, having lost Vospers to Portsmouth, wanted every avenue explored for keeping shipbuilding alive and well at Woolston.

Campbell Reith was commissioned to provide engineering advice on the project in 2002 and was then appointed as engineering consultants by VT and, subsequently, SEEDA.

Campbell Reith provided technical support to SEEDA during the pre-purchase due diligence phase and throughout the master planning works. This required the coordination of ground investigations, archaeological and ecological investigations, hydrological modelling, asbestos surveys, below-ground drainage surveys and physical surveying of the existing buildings and river frontage structures.

SEEDA's project manager David Holifield says that SEEDA's aim was to "safeguard the deep water marine employment in the northern part of the site, replace some of the jobs lost when the VT shipyard closed, and promote the regeneration of the Woolston area of Southampton by means of a high density mixed use/ residential development".

SEEDA is undertaking the regeneration in conjunction with two development partners. With Palmer Johnson, the northern third of the site area is being developed for "super" yacht manufacture. The remainder of the site is earmarked for the construction of 1630 residential units by Crest Nicholson.

Ground investigation revealed extensive underground obstructions and contamination by hydrocarbons, metals and asbestos.

It comprised 80 boreholes to depths up to 30m and nearly 180 trial pits, together with the monitoring of ground gas and controlled waters and was carried out over four interlinked phases. The total cost of the investigation was close to £450,000.

From the earliest stages Campbell Reith led negotiations with the Environment Agency, SCC and Natural England about how the development could best be integrated with the adjacent mudflats that are designated a Special Protection Area (SPA) under European habitat regulations, a Ramsar site, a Site of Specific Scientific Interest and a Special Area of Conservation.

A Construction Environment Management Plan (CEMP) prepared for the investigation was developed into the Environmental Impact Assessment and Statement. Campbell Reith also provided technical advice for the procurement and delivery of the £1M demolition and asbestos removal contract.

The ground conditions are heavily influenced by previous excavations on site that had removed River Terrace Gravels for use as ballast on outward-bound ships. The geology comprises Bracklesham Beds, overlain by a mantle of highly variable fill, Alluvium with significant peat layers and some remnants of the River Terrace Gravel. Artesian water was encountered at depth in a number of the boreholes. The interpretation of the complex stratigraphy was assisted by the use of GIS and ground modelling software.

Potential contamination risks were identified to the adjacent controlled water receptors and the proposed residential development. As a result, quantitative risk assessments were completed to determine the scope and objective of the remediation. Through a process of negotiation, these were agreed with both SCC and the Environment Agency

For controlled waters, risk assessments were combined with a 12-month monitoring exercise using continuous multichannel tubing that permitted several discrete water bodies beneath the site to be monitored in parallel. In relation to human health, remedial criteria were developed so soils from the site could be retained after processing.

One of the guiding principles throughout the development of the remedial contract has been to minimise the off-site disposal of contaminated soils. To tackle this, site levels were agreed with the rest of the design team and site-based remedial solutions developed.

Of particular importance was the need to establish the most appropriate and economic method of addressing asbestos contamination in soil. This presented a challenge as it was necessary to appraise not only the technical efficacy of the potential treatment processes, but also the remedial targets and analytical method for validation. Therefore, during 2007, a site trial was implemented by remedial contractor HBR that examined the ways in which asbestos materials could be sieved, screened and washed from the soils.

In tandem, the Health and Safety Laboratory provided advice and research on testing methods and an appropriate remediation standard. These works facilitated a site-based remediation without the general requirement for off-site soil disposal.

Sustainability was another driving factor in SEEDAs development of the site. CampbellReith acted as structural engineer in the assessment of building reuse potential and the removal of overhead cranes to a SEEDA/Vesta wind turbine manufacturing facility in East Cowes on the Isle of Wight.

Contract documents for the remediation and civil engineering advanced works contract were issued in March 2008. The works include demolition, structural repair, the construction of new retaining walls, foundations and infrastructure, remediation and earthworks. The contract was won by BAM Nuttall with remediation subcontractor EDSR. Dust, noise and vibration monitoring is being carried out in accordance with the developed CEMP because of the numerous sensitive statutory designations associated with the site.

As Southampton is short of deep water berthing available to shipbuilders, the existing quayside structures towards the north of the site are to be retained, repaired and reused as part of the future marine development. CampbellReith, in conjunction with the engineers for the proposed occupier, designed the necessary repairs and strengthening works to allow the construction and launching of super yachts up to 1 00m long. This included the construction of nearly 60 ductile cast iron raking piles, 210mm in diameter, and a similar number of 500mm diameter concrete vertical piles.

Many reinforced concrete-framed and masonry buildings, including the massive "Fitting Out Trades Complex", are being demolished together with hardstandings and shallow obstructions. In some areas, foundations have been retained and recorded for possible reuse, Demolition materials are being crushed for reuse as engineered soils, and approximately 10,000m3 have been generated to date.

Site remodelling and excavations for remediation will result in the excavation, screening, sorting and on site reuse of approximately 200,00Om3 of validated site-won soil. It is anticipated that only 500Om3 will have to be removed from site. Significant changes in level adjacent to nearby Victoria Road have required the construction of a 5m high contiguous retaining wall around the north east corner. A rigorous monitoring regime was put in place to ensure the stability and integrity of an existing poor quality retaining wall at high level as well as a Victorian sewer beneath the highway.

The water monitoring exercise confirmed the adequacy of natural attenuation to address the risks presented by hydrocarbons in both soils and groundwaters at the site. However, localised treatments for hydrocarbon hotspots, as a betterment provision, include ex situ soil stabilisation, bio-remediation and complex soil screening.

The remediation for soils incorporates the complex sorting and removal of asbestos components. The selection of validated soils as fill materials is related to the sensitivity of the proposed redevelopment layout.

Difficulties so far encountered by the remediation primarily relate to obtaining sufficient quality materials to form the validated capping material in the sensitive residential areas. This is being resolved by the use of site-won Bracklesham Beds that have been stabilised to improve their geotechnical characteristics.

Campbell Reith's geotechnical partner, Elizabeth Brown, explains: "The use of the Bracklesham Beds, which predominantly comprise moisture sensitive silty fine sand, was problematic, especially where the formation was close to the water table.

"Various options were explored with BAM Nuttall and, in the end, careful control of workmanship combined with enhanced drainage measures, enabled the performance criteria for most of the site to be met. In certain areas, where more onerous performance requirements were set, it was necessary to adopt cement stabilisation."

In addition to the repair of the deep water quays, part of the existing river frontage is being engineered to reconstruct the shoreline in the form of marine terraces. These have been designed in co-operation with Crest Nicholson, its engineers and the Environment Agency to enhance the area.

To allow future development, the work also includes the construction of part of a new adoptable road network and storm and foul water drainage systems.

Alterations to the existing services, drainage and highways have also been required.

The advanced works contract is now well advanced and the £300M mixed industrial and residential development of the site is on course.

CampbellReith project partner, David Innes, says: "The regeneration is set to make a significant and welcome change to Woolston to provide local employment opportunities in the marine sector as well as both private and low-cost housing.

 

Article courtesy of Ground Engineering (February 2009)


Further Info
Peter Bishop - Head of Public Relations & Corporate Communication
BAM Nuttall Limited
St James House, Knoll Road, Camberley,
Surrey GU15 3XW
Tel: 01276 63484
Fax: 01276 66060
peter.bishop@bamnuttall.co.uk

 

Site clean up

Site clean up: the new Woolston Riverside development required treating hydrocarbons, metals and asbestos in
the ground

Woolston Riverside

Woolston Riverside: where 1630 residential units will be built

Site History
Vosper Thornycroft had occupied the site for over 100 years and even in relatively recent times, the site employed a workforce of over a 1000 skilled workers, until it relocated to Portsmouth as part of the expansion of the Royal Navy dockyard there.

The site is located along the eastern bank of the River ltchen just to the south of the ltchen bridge. The shipyard was opened in 1876 by Thomas Ridley Oswald for the construction of the steel Barquentine Aberfoyle. From 1904, as John I Thornycroft, the yard began a long tradition of naval shipbuilding with the first destroyer, HMS Tartar, launched in 1907. Other vessels constructed included a Russian icebreaker, paddle steamers for Thomas Cook & Son's Nile cruises, river steamers for China and South America, and large steam yachts.

During the Second World War the yard launched 17 destroyers, a mine-layer and assault landing craft. With the end of the war the yard continued to produce naval and merchant vessels until the last ship, the Mirabella, left the yard in 2005.